INSTALLATION · 4-STEP PROCEDURE CERTIFIED HC TECHNICIAN ONLY local refrigerant-handling code · IEC 60335-2-89

How an Eco Kold retrofit actually happens.

A complete weekend. Same compressor, same evaporator, same lineset. The whole job is: inspect the system, recover the legacy refrigerant, charge with 25–30% of what came out, sticker it, and verify pressures. Retrofit-ready, minimal to no equipment changes. Hydrocarbon refrigerant (ASHRAE A3, flammable); install by a qualified technician.

Walk-through

The retrofit, on screen.

A real Eco Kold install captured end-to-end. 2 minutes. No music, no narration, just the procedure.

ECO KOLD · INSTALL WALK-THROUGH
Required tools

Standard refrigerant kit, plus a hydrocarbon leak detector.

Nothing exotic. Any EPA-licensed technician with a standard recovery and recharge setup already has 90% of this list. The one addition is an HC leak detector: same form factor as a halide detector, calibrated for hydrocarbons.

RMRecovery machine & recovery tank
VPVacuum pump
GManometer gauges
AAmp meter
Refrigerant scale
HCHC leak detector
PPGloves & eye protection
📋Service log / sticker pack

Do not install Eco Kold if any of these are true.

Fix the underlying issue first. A retrofit on a system that's already out of spec doesn't recover: it makes the diagnosis harder later.

  • The equipment is not running to manufacturer spec.
  • There is a visible leak of the existing refrigerant.
  • Loose electrical wires or connectors anywhere in the unit.
  • The electrical box covers are missing or compromised.
  • Any modification or change not to factory spec.
  • Piping diameter does not match factory spec.

! Never mix Eco Kold with another refrigerant. Always recover the legacy charge to zero first.

The 4-step procedure

Inspect, recover, charge, sticker.

From the official BHCR install instructions. Each step takes roughly 30 minutes on a typical commercial system; the longest single block is letting the unit stabilize after charging.

Equipment under inspection before extraction Before extraction · gauges in place
01 · Inspection

Verify the system is healthy before you touch the refrigerant.

  • Complete visual inspection of the unit.
  • Check for visible leaks, loose electrical connections, and proper electric-box covers.
  • Install gauges to check working pressure.
  • Check current amps and voltage.
  • Check outlet temperature at the register and return temperature.
  • If you typically work with superheat, take that reading too.
  • Record all data: this is your baseline.
NOTE: Don't replace the refrigerant if the unit isn't running to spec. The factory spec is on the label on the side of the unit. Fix the unit first, then retrofit.
System after refrigerant recovery, ready for vacuum After extraction · ready for vacuum
02 · Refrigerant recovery

Pull the legacy charge into the reclaim tank. Vacuum the system.

  • Connect hoses to the recovery unit and the recovery tank.
  • Put the tank on the scale; zero the scale.
  • Recover the refrigerant, both liquid and vapor.
  • When recovery stops, record the recovered weight in kg or lbs.
  • Compare to the factory charge. If significantly less, inspect for leaks before continuing.
  • Connect the vacuum pump. Pull a deep vacuum exactly as you would for any other refrigerant change-out.
Eco Kold tank connected and ready to charge Before load · Eco Kold connected
03 · New refrigerant charge

Charge in liquid stage, slowly, at 25–30% of what came out.

  • Connect the Eco Kold tank to the gauges.
  • Charge in liquid stage. Eco Kold is a multi-component blend.
  • Review and weigh the extracted amount. Calculate the new charge starting at 25–30% of recovered weight.
  • Open the liquid side on the gauges very slowly to prevent hydro shock.
  • After 25–30% is in, let the unit run ~30 minutes to stabilize.
  • Check exit temperature: it should be equal to or lower than the baseline. Add more if needed.
  • Maximum total charge: 35% of recovered refrigerant.
  • Take final readings: pressure, amps, temperature. Record all.
NOTE: If you're used to charging in vapor stage for HFCs, switch your thinking here. Eco Kold MUST be charged in liquid stage to preserve the blend's composition.
Eco Kold identification sticker applied to retrofit unit Sticker applied · ready for handoff
04 · Post installation

Sticker the unit so the next technician knows what's inside.

  • Install the Eco Kold identification sticker on the unit so the next technician knows it runs on hydrocarbon refrigerant.
  • Mark the new pressure and amps readings on the sticker.
  • Recheck the unit the following day. The cooling space needs time to reach setpoint.
  • Confirm exit temperatures match expectations after a full duty cycle.
NOTE: Eco Kold blends are classified A3 under ASHRAE 34 (flammable). Keep retrofitted units away from direct strong heat and open flame sources. Follow standard hydrocarbon-refrigerant handling practice: ventilation in the work zone, no ignition sources during recovery and charging, and the PPE called out on the SDS. Installation must be performed by a certified hydrocarbon-rated technician.
The charge math

1,000 g out · 250–300 g in.

This is the reason the install is fast and the operating costs go down. Eco Kold's density and heat-transfer profile let it carry the same cooling capacity at roughly one-third the charge weight. Less product, less pressure, less compressor strain.

Start at 25–30% Of the recovered weight. Let the unit stabilize 30 minutes.
Max total 35% If the system still needs more after stabilization. Never exceed.
!
Always use a certified hydrocarbon-refrigerant technician. Eco Kold blends are A3 class. Installation must follow IEC 60335-2-89, and local refrigerant-handling code. Eco Kold maintains a directory of certified installers: request one with your quote.
Get certified installer intro
Downloadable installation guides

Product-specific PDFs for each blend.

Same 4-step procedure, but with the exact charge math, pressure target, and replaces-which-refrigerant detail for each Eco Kold blend. Hand these to your technician.

Ready to retrofit a system?

Send us the equipment make, model, and current refrigerant. We'll match the right Eco Kold blend, quote pricing, and connect you with a certified installer in your region.

Request a Quote Reply within 1 business day